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Have you tried Value Engineering/Value Analysis for cost reduction? If not, why not?
What is Value Analysis?
It is an orderly and creative method to increase the value of an item. This ” item” can be a product, a system, a process, a procedure, a plan, a machine, equipment, tool, a service, or a method of working. Value Analysis, also called Functional Analysis was created by L.D. Miles of General Electric Company.
Value of an item = performance of its function / cost
https://cerasis.com/value-analysis-technique/